WVU researcher says FRP wrap repairs bridges for half the cost

Updated May 9, 2017
Members of the U.S. Army Corps of Engineers and graduate researchers from West Virginia University conduct repairs on the East Fork Bridge in East Lynn, West Virginia, March 27, 2014. The two entities partnered on the research and development of new applications of composite materials in civil works project rehabilitations including East Fork Bridge. Photo credit: U.S. ArmyMembers of the U.S. Army Corps of Engineers and graduate researchers from West Virginia University conduct repairs on the East Fork Bridge in East Lynn, West Virginia, March 27, 2014. The two entities partnered on the research and development of new applications of composite materials in civil works project rehabilitations including East Fork Bridge. Photo credit: U.S. Army

Hoto GangaRao, a researcher at West Virginia University (WVU) and director of the Constructed Facilities Center at WVU, believes the nation’s deteriorating roads and bridges can be “renewed” with a polymer-based product that has already been tested on two bridges, The Intelligencer, Wheeling News-Register reports.

According to the news agency, in the late 1980s, GangaRao developed a fiber-reinforced polymer (FRP) composite that consists of polymer resin and glass or carbon fibers. After an additional eight years of research, the McKinleyville Bridge in Brooke County became the first vehicular bridge to have concrete decking reinforced with FRP rebar, as opposed to traditional steel rebar. Five years later, FRP rebar was used for the decking on the Market Street Bridge in Wheeling. Now, 20 years later, GangaRao says both bridges are still in “good condition.”

GangaRao has created another polymer product, an FRP wrap that is applied to wet concrete or lumber to strengthen a deteriorating structure. Unlike steel, the FRP wrap doesn’t deteriorate. GangaRao says he has conducted aging tests to show the material will last about 100 years “at a minimum.”

“I think we should not be thinking about ripping out or replacing infrastructure,” GangaRao said during the WVU Academic Media Day, according to the news agency. “What we should be thinking about is renewing infrastructure. This would save a tremendous amount of dollars, time, and user inconvenience,” he said, adding that the price to renew a bridge with FRP is approximately $70 a square foot, as opposed to the cost of replacing a bridge at about $160 per square foot.